MICRO-PERFORATORS

Industrial microperforators: cold and hot solutions for technical materials

Laserpin designs and manufactures high-performance microperforation units for the packaging, converting, printing and technical material industries. Our microperforators are suitable for plastic, paper, eco-leather, aluminium and specialty films, with hole diameters ranging from Ø 0.1 mm to Ø 2.8 mm.

Available in cold (ideal for high-speed production) and hot (for clean and sealed holes in heat-sealable materials) versions, our systems integrate easily into existing lines or can operate as standalone units.

Each model is designed to ensure maximum precision, fast maintenance and custom configuration. Our technical team is available for tailored solutions, even for complex or non-standard materials.

COMPARISON TABLE

Model Technology Max speed Compatible materials Key features
TBI10 Cold 150 m/min Plastic, paper Compact, simple, excellent price/performance ratio
TBI100 Cold 180 m/min Plastic, paper More robust, designed for higher performance
TBI100 MVS Motorized cold 300 m/min Resistant technical films Motorized, electronic control, high perforation density
ZP10 Standalone 100 m/min Eco-leather, wood, aluminium Independent unit, also available in hot version
Easy Change 60 Cold 200 m/min Multi-material Quick shaft change without stopping production
H100 / H150 / H200 Hot 100–225 m/min Heat-sealable plastic films Clean and sealed holes, precision and durability

COLD MICRO-PERFORATORS

HOT MICRO-PERFORATORS

COLD MICRO-PERFORATION

MICRO-PERFORATING UNIT TBI10

The classic cold micro-drilling unit; formerly Miatex MF85. Our TBI10 is an effective solution that allows machining for most materials, simple to install and use, and excellent value for money. Can be used with our classic bronze cylinders as well as PVC, aluminum or steel. Also adaptable as a cold cutting and embossing unit.

The only one left with the natural aesthetics of stainless steel.

The MF85, now TBI10, is the classic unit created by Miatex. A simple and effective solution for most cold drilling.

The unit consists of a drilling unit composed of a shaft on which needle cylinders are mounted and a contrast roller, usually made of rubber or natural fiber, depending on the material or production requirement. The latter brings the moving material into contact with the needle shaft.

It is a simple but highly effective system that offers excellent cost-effectiveness and can cope with perforations of a variety of material types while guaranteeing precise and homogeneous perforations, even with the most difficult materials or with very high drilling densities. A built-in penetration adjustment system adjusts the depth with which the needles penetrate the material, thus allowing the diameter of the holes to be controlled.

The TBI10 is a unit compatible with any production line.

MATERIALS
LDPE, HDPE, Cling Film, Stretch Film, Laminate, Aluminum, Paper, Food PVC, PU, PLA, BIO derivatives, TNT and many others.

  • Maximum Material Passage: 2600 mm
  • Unit: Pull drill, cold drilling
  • Maximum Speed: variable
  • Motorized: No
  • Diameter of holes: 0.1 – 2.8 mm
  • Air Pressure: 6 BAR
  • Sinking registration system: Yes
Laserpin TBI 10 microperforator – base unit for plastic and paper
COLD MICRO-PERFORATION

MICRO-PERFORATING UNIT TBI100

The TBI100 Microperforator is a professional solution for perforating moving film. It maintains ease of use and installation, improving efficiency, accuracy and production speed. Drag drilling. It ensures homogeneous holes and is suitable for a wide range of applications. Also adaptable as a cold cutting and embossing unit.

The TBI100 micro perforator belongs to the family of cold microperforators. It consists of a drilling unit composed of a shaft on which needle cylinders are mounted and a contrast roller, usually made of rubber or natural fiber, depending on the material or production requirement. The latter brings the moving material into contact with the needle shaft.

It is a simple but highly effective system that offers excellent cost-effectiveness and can cope with perforations of a variety of material types while guaranteeing precise and homogeneous perforations, even with the most difficult materials or with very high drilling densities. A built-in penetration adjustment system adjusts the depth with which the needles penetrate the material, thus allowing the diameter of the holes to be controlled.

The TBI 100 is a unit compatible with any production line.

MATERIALS
LDPE, HDPE, Cling Film, Stretch Film, Laminate, Aluminum, Paper, Food PVC, PU, PLA, BIO derivatives, TNT and many others.

  • Maximum Material Passage: 2600 mm
  • Unit: Cold Perforator
  • Maximum Speed: variable
  • Motorized: No
  • Diameter of holes: 80 Micron – 1.8 mm
  • Air Pressure: 6 BAR
  • Sinking registration system: Yes
Laserpin TBI 100 microperforator – cold perforation unit
COLD MICRO-PERFORATION

MICRO-PERFORATING UNIT TBI100 MVS

The TBI100MVS Microperforator is the motorized solution for perforating film of more hostile materials such as paper, aluminum or stretch film. It is also used for fast or very high quality production needs, such as for more or project-specific industries. The motorized system supports machining thicker materials or where high-density perforations are needed, such as 50 needles/cm2 or more.

The TBI100MVS microperforator is our motorized option. Following the same concept and design of all our historical units, with electronic speed management that synchronizes with the host machine, or production line. It consists of the usual drilling assembly composed of the shaft with the needle cylinders, and of the contrast roller (rubber or natural fiber). The latter brings the moving material into contact with the needle shaft.

The drive system consists of a driver, servo motor and encoder, making it possible to synchronize the rotational speed of the drill shaft to that of the material up to a potential speed of about 300 meters per minute. Speed synchronization ensures high accuracy of hole diameter and hole uniformity with both low and high needle densities.

The drilling process is activated by pneumatic cylinders that move the contrast roller in contact with the drill shaft. A built-in penetration adjustment system adjusts the depth with which the needles penetrate the material, thus allowing the diameter of the holes to be controlled.

MATERIALS
LDPE, HDPE, Transparent Film, Laminate, Aluminum, Paper, Food PVC, PP and many others.

  • Maximum Material Passage: 2800 mm
  • Unit: Cold Perforator
  • Maximum speed: variable, potential 300meters per minute
  • Motor: Volts 3 Phases + Ground Socket
  • Diameter of holes: 80 Micron – 1.8 mm
  • Air Pressure: 6 BAR
  • Sinking Registration System: Yes
Laserpin TBI 100 MVS motorized microperforator
COLD MICRO-PERFORATION

MICRO-PERFORATING UNIT ZP10

The ZP10 Microperforator provides an effective solution for perforating and embossing general or non-standard sheet-size materials. In addition to classic PE, PP, PU or paper, it is specifically designed for aluminum, wood, microfiber or materials such as eco-skins. Optional hot version. Also for areas such asacoustics and interior decoration.

The ZP10 is a microperforation and embossing unit suitable for all types of materials. The special feature is that it can process sheets of material and is designed as a self-contained unit.

The ZP10 consists of a “feeder” on which an operator handles the sheets to be processed, which are then in turn fed into the machine by a motorized system and a special dedicated sensor to be punched.

An integrated penetration adjustment system adjusts the depth with which the needles penetrate the material by acting on the counter roller, thus allowing the diameter of the holes to be controlled.

Once the microperforation process is completed, the sheets are automatically collected on a special surface. Standard material light lengths are 600, 1200 and 1400 mm.

MATERIALS
LDPE, HDPE, PP, Wood, Aluminum, Paper, PU.

  • Maximum Material Passage: 600 mm – 1400 mm
  • Unit: Cold Micro Drill
  • Contrast Roller: Rubber
  • Motorized: Yes
  • Hole Diameter: 80 Micron – 3mm
  • Air Pressure: 6 BAR
  • Sinking Registration System: Yes
Standalone ZP 10 microperforator with feeding table
COLD MICRO-PERFORATION

MICRO-PERFORATING UNIT EASY CHANGE 60

The Easy Change 60 is designed to work as a host unit for microperforation on moving films (Winder/Winder, slitters, extruders, printing machines). It is suitable for any kind of material such as Paper, PE, LDPE, MDPE, HDPE, ETFE, PP, CAST, PVC and aluminum.

Its main feature is the interchangeable 4-shaft system, even during production!

The Easy Change 60 is a cold microperforation unit designed for machining where different types of perforations (different densities or types) are regularly required. It is equipped with up to 4 shafts and allows quick and easy change of individual shafts adapting to different drilling needs and patterns. The big advantage is that it is not necessary to stop production while changing trees. This makes it ideal for work on extrusion lines. Shafts are changed through a revolver structure.

In addition, needle, embossing or cut cylinders can be used.

The operating speed reaches about 175meters/minute. The drilling process is activated by pneumatic cylinders that move the contrast roller in contact with the drill shaft. A built-in penetration adjustment system adjusts the depth with which the needles penetrate the material, thus allowing the diameter of the holes to be controlled.

MATERIALS
LDPE, HDPE, Transparent Film; Laminate, Aluminum, Paper, Food PVC, PP.

  • Maximum Material Passage: 2400 mm
  • Unit: Cold Perforator
  • Maximum Speed: 175 meters per minute
  • Motorized: No
  • Diameter of holes: 80 Micron – 1.8 mm
  • Air Pressure: 6 BAR
  • Sinking registration system: Yes

FAQ (Frequently Asked Questions)

Cold microperforation uses mechanical needles and is ideal for high-speed production and thin materials. Hot microperforation uses heated needles to create sealed, clean holes in heat-sealable films.

Yes. Models like ZP10 and TBI100 MVS are designed for thick or tough materials such as thin wood, eco-leather, aluminium and technical films.

Absolutely. Hole sizes range from 0.1 mm to 2.8 mm, and we can configure needle type, pressure and layout according to your needs.

HOT MICRO-PERFORATION

MICRO-PERFORATING UNIT H100

The Microperforator H100, formerly Thermoperf, is the basic model in LaserPin‘s range of hot microperforators. It guarantees micro holes on any type of film material. It can operate at an ideal maximum speed of about 175meters/min. It is especially recommended for low-density or delicate drilling. Good value for money.

The H100 micro perforator is the “entry level” model in LaserPin‘s range of hot microperforators. It consists of a drilling assembly composed of a heating system, a drill shaft, and a counter roller, usually with natural fiber coating. The latter brings the moving material into contact with the needle shaft.

The Heating System consists of sets of infrared irradiators with homogeneous powere and segmented power supply over three sectors with PID government, ensuring a uniform and constant temperature along the entire material band. This temperature uniformity is managed by the touch screen PLC control system that ensures optimal production management.

It is ideal for drilling both monofilm and bio-oriented film. The micro-driller has a rigid steel structure, and all its mechanical components are structured to operate at high temperatures, with an insulated chamber containing the drilling unit. The drive system consists of a driver, servo motor and encoder, making it possible to synchronize the rotational speed of the drill shaft to that of the material up to a maximum speed of 175meters per minute. Speed synchronization ensures high hole diameter accuracy and processing uniformity, especially in the case of low-density needle drilling. Speed and temperature settings are controlled through an innovative touchscreen control panel. Optional: the machine can be equipped with a laser sensor to stop in case of material breakage.

MATERIALS
LDPE, HDPE, PP, BOPP, PU, FOAM, expanded espanso, PET, non-woven.

  • Useful width material: (suggested) up to 1600 mm
  • Servo-driven: Yes
  • Max suggested speed: 125 mt/min
  • Heating power: 8 Kw/mt
  • Max temperature: 400 C°
  • Holes diameter: 0.3 mm – 2.8 mm
  • Managing system: Touchscreen, user-friendly original software
  • Penetration regulating system: Yes

Hot microperforator H100 – film perforation with heated needlesHot microperforator H100 – film perforation with heated needles
HOT MICRO-PERFORATION

MICRO-PERFORATING UNIT H150

The H150 microdrill, formerly STAR1, is a dynamic model in the hot drill range. It guarantees perfect micro holes on any type of film. It can operate at an ideal maximum speed of 225 meters/min with a balanced level of overall consumption. It is recommended for drilling of a more industrial nature or for specific materials.

One of our best value for money solutions

The H150 micro perforator is a dynamic model in LaserPin‘s range of hot microperforators. It is designed with the same features as H100.

It is ideal for drilling and major production. Same rigid, steel construction with all mechanical components structured to operate at high temperatures.

Also equipped with protective covers and complete with encoder and photocells for material breakage.

Speed and temperature settings are controlled through an innovative touchscreen control panel. Optional: the machine can be equipped with a laser sensor to stop in case of material breakage.

MATERIALI
LDPE, HDPE, PP, BOPP, PU Foam, PVC espanso, PET, Tessuto non tessuto, Finta pelle.

  • Passaggio Massimo Materiale: 2000 mm
  • Motorizzato: Sì
  • Velocità Massima: 225 metri al minuto
  • Sistema di riscaldamento: 16 Kw al metro
  • Temperatura Massima: 400 C°
  • Diametro dei fori: 0.3 mm – 2.8 mm
  • Sistema di Controllo Touchscreen: Integrato
  • Sistema registrazione di affondamento: Sì

Hot microperforator H150 – industrial production
HOT MICRO-PERFORATION

MICRO-PERFORATING UNIT H200

The H200 microperforator is the top model in LaserPin‘s range of hot microperforators. Ex STAR2.

The unit is designed to handle large quantities of materials and massive productions. Can operate at speeds exceeding 250 meters per minute! Ideal for both low- and high-density drilling of any material.

The H200 microperforator is LaserPin‘s top of the line. It is designed to handle large amounts of material and production at high speeds.

It retains the same concept of Miatex/LaserPin micro-drilling technology but proportioned in its structure and potential for the higher needs demanded by the market.

Important, rigid, steel structure and double protective casings. Heating system consisting of set of infrared lamp irradiators with maximum power of 24 Kw per meter, segmented power supply on three power channels with PID government. Uniform and constant temperature along the entire perforation band.

Speed synchronization ensures high drilling accuracy with both low- and high-density drilling. Speed and temperature settings are controlled via touchscreen control panel.

MATERIALI
LDPE, HDPE, PP, BOPP, PU Foam, PVC espanso, PET, Tessuto non Tessuto, Finta Pelle.

  • Passaggio Massimo Materiale: 2600 mm
  • Motorizzato: Sì
  • Velocità Massima: 250+ metri al minuto
  • Sistema di riscaldamento: 24 Kw al metro
  • Temperatura Massima: 400 C°
  • Diametro dei fori: 0.3 mm – 2.8 mm
  • Sistema di Controllo Touchscreen: Integrato
  • Sistema Registrazione di Affondamento: Sì

H200 – top-range hot microperforator by Laserpin

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